About Me

Hi, I'm Praneet Vayalali, currently serving as a Flight Simulation Engineer at Volocopter, Germany . Originally from India, I relocated to Germany after earning my PhD in Aeronautical Engineering from Rensselaer Polytechnic Institute, New York.

I have a strong passion for aviation and specialize in flight dynamics and control. My current focus is on developing the VoloCity Flight Simulator, ensuring its comprehensive functionality for the type certification of the VoloCity aircraft. Being part of a start-up environment has made me a versatile and adaptive team player. In addition to developing the flight simulator, I have assessed the handling qualities of the VoloCity aircraft, validated and improved the flight physics simulation model using flight test data, and analyzed its aeroelastic stability.

VoloCity_Aircraft_Flying_in_Bruchsal
VoloCity aircraft flying in Bruchsal, Germany.
Image taken from volocopter.com

In my previous endeavors, I have successfully developed damage-tolerant control systems for VTOL aircraft, leveraging redundant control effectors and modern control design techniques. Over the past decade, I have honed my skills with tools like MATLAB, Simulink, FLIGHTLAB, CONDUIT, CIFER, etc. as well as programming languages like C++ and Python. I continually seek to expand my expertise by learning new tools, such as PX4 and ROS, through online resources.

Compound Helicopter - Derivative of UH-60 Black Hawk
Compound Helicopter - derivative of UH-60A Black Hawk.
Image taken from PhD dissertation

What I do?

flight dynamics and control

Flight Control Law Design

Rotorcraft Aeromechanics

Modeling and Simulation

Handling Qualities

Aeroelasticity

Cups of coffee
Projects
Collaborators

My Skills

Softwares:

FLIGHTLAB RTS

90%

MATLAB/Simulink

90%

CONDUIT

90%

CIFER

80%

LabView

75%

Ansys Fluent

70%

Abaqus

60%

Xfoil

60%

Languages:

C++

90%

Python

90%

Methods:

DO-178C

80%

ARP 4754A

80%

General:

Git

90%

Linux

85%

Seimens Teamcenter

80%

Latex

95%

MS Office

80%

Education

Rensselaer Polytechnic Institute (RPI), Troy, NY, USA

August 2016 - October 2021

GPA: 3.83/4.00

Indian Institute of Technology (IIT K), Kanpur, India

July 2014 - July 2016

GPA : 9.25/10

Amrita School of Engineering (ASE), Coimbatore, India

July 2009 - June 2013

GPA : 8.91/10

Work Experience

Flight Simulation Engineer - Flight Science
Volocopter GmbH, Dec. 2021 - Current

  • Development of the engineering flight simulator software and hardware environment
  • Verification and validation of flight physics simulation model using test bench and flight test data
  • Development of processes in accordance with EASA MOC-2 SC-VTOL for the flight simulator
  • Planning and coordination of flight simulator development to support aircraft design development and type certification process
  • Provide test support for handling qualities, flight controls, aircraft flight manual, safety, and human factors
  • Prepare and review certification documents (certification plans, analysis reports, test proposals/results)
  • Additionally, performed handling qualities assessment, aeroelastic stability analysis (flutter, whirl-flutter, divergence), and aeroservoelastic stability analysis (open and closed-loop)

Past Research

Post‑Damage Reconfiguration for Rotorcraft with Control Redundancy
PhD Dissertation, Advisor - Dr. Farhan Gandhi
Rensselaer Polytechnic Institute, USA, Aug. 2016 - Oct. 2021

  • Examine adaptive and robust fly‑by‑wire flight control strategies that can tolerate damage/degradation in various control effectors to enable safe flight on VTOL aircraft with control redundancy.
  • Perform nonlinear flight simulation and handling qualities (ADS‑33E) based analysis on the use of various control allocation and modern control design techniques on a UH‑60 Black Hawk and derivative compound helicopter platforms.

Post‑Failure Control Reconfiguration on a High‑Speed Lift‑Offset Coaxial Helicopter
Research Project, Advisor - Dr. Farhan Gandhi
Rensselaer Polytechnic Institute, USA, Aug. 2019 - Oct. 2021

  • Work with a team of two to investigate the potential for fault compensation in flight for a lift‑offset coaxial helicopter by examining the interchangeability of controls at different points within the flight envelope, thereby identifying allowable fault cases for the vehicle.
  • Helped with the development of an elastic blade coaxial‑pusher helicopter trim model based on the X2 TechnologyTM demonstrator which was then used to explore trim control variation in different flight regimes.

Frequency Domain Based System Identification of a Small-Sized RUAV
Master’s Thesis, Advisor - Dr. A. Abhishek
IIT Kanpur, India, May 2015 - Jul. 2016

  • Characterized a fully instrumented small‑size rotary‑wing unmanned aerial vehicle (RUAV) using a frequency domain based experimental system identification technique.
  • Flight test of a 1 kg class RUAV was conducted and its responses were recorded. The closed‑loop responses were analyzed to extract a bareairframe 6‑DOF linear flight dynamics state space model of the aircraft for hover flight condition. This was followed up by experimental verification.

Characterization and Modeling of Uncertainties in Composites
Advisors - Dr. C.S. Upadhyay and Dr. P.M. Mohite
Research Assistant at Structural Analysis Lab, IIT Kanpur, India, Aug. 2013 - Jul. 2014

  • Conducted over 500 axial recoil tests on single carbon fibers of varying lengths and diameters (order of 10 microns) in order to determine the compressive strength of the fiber. This experimental data was then used to statistically model the scattering in strength due to various parameters.

Detection of Cracks in a Wind Turbine Blade using Modal Analysis
Bachelor’s Thesis, Advisors - Dr. Laxman Vaitla and Dr. V.L. Satheesh
ASE, India (in collaboration with National Aerospace Laboratories), Aug. 2013 - Jul. 2014

  • Examined frequency response of non‑rotating GFRP (Glass Fiber Reinforced Plastic) rectangular beams using finite element analysis for varying delamination sizes and positions.
  • Conducted sinusoidal sweep experimental tests on GFRP beams to validate the simulation results.
  • Performed modal analysis (using finite element method) on rotating composite beams to simulate rotating wind turbine blades.

Past Projects

Backstepping Control for a Variable-RPM Quadrotor Aircraft
RPI, NY, USA, Jan. 2019 - May 2019

  • Demonstrated the applicability of backstepping control design to a hobbyist scale quadrotor vehicle.
  • Examined the performance of a backstepping feedback controller in comparison to a PID controller on the quadrotor.

Extreme Altitude Mountain Rescue Vehicle
RPI, NY, USA, Jan. 2019 - May 2019

  • Proposed a synchropter as a VTOL aircraft design capable of search and rescue missions at the summit of Mt Everest, where only one helicopter has ever landed and taken off again.
  • Developed a 6‑DOF flight dynamics model and analyzed the autonomous dynamics of the proposed rotorcraft design. Design constraints include freezing temperatures, thin air and hostile weather conditions with degraded visual environment all contribute to making rescue work in high‑altitude environments particularly dangerous or impossible.
  • Won third place in the graduate category the vertical flight society’s 36th annual student design competition.

Controller Design for a Quadrotor UAV
RPI, NY, USA, Jan. 2017 ‑ May 2017

  • Nonlinear flight simulation model with PID and LQR controllers were developed for a 2 kg quadrotor helicopter and their performance was compared in simulation.
  • Compared control schemes using controller gains tuned for the hover flight condition and flown for single waypoint and multiple waypoint trajectories.

Design of V/STOL Air Taxi
IIT Kanpur, India, Dec. 2014 ‑ May 2015

  • Worked with a team of seven to propose a design for an air taxi system that operates out of confined urban areas requiring vertical and short takeoff and landing capability.
  • Worked with a team of seven to propose a design for an air taxi system that operates out of confined urban areas requiring vertical and short takeoff and landing capability.

Publications and Awards

  • McKay, M., Vayalali, P., Gandhi, F., Berger, T., Lopez, M.J.S., "Control Allocation Reconfiguration for Actuator Failure on a Coaxial-Pusher Helicopter", Journal of the American Helicopter Society, Vol. 68(3), July 2023, pp. 32004-32015(12), DOI:10.4050/JAHS.68.032004.
  • Vayalali, P., McKay, M., Krishnamurthi, J., Gandhi, F., “Fault‑Tolerant Control on a UH‑60 Black Hawk Helicopter using Horizontal Stabilator,” CEAS Aeronautical Journal, Vol. 12(1), Jan 2021, pp. 13‑27, DOI:10.1007/s13272‑020‑00476‑5.
  • Vayalali, P., McKay, M., Krishnamurthi, J., Gandhi, F., “Horizontal Stabilator Utilization for Post Swashplate Failure Operation on a UH‑60 Black Hawk Helicopter,” Journal of the American Helicopter Society, Vol. 65, April 2020, pp. 1–13(13), DOI:10.4050/JAHS.65.022009.
  • Vayalali, P., McKay, M., Gandhi, F., “Fault-Tolerant Control Allocation on a Compound Helicopter in Cruise,” Proceedings of the Vertical Flight Society 77th Annual Forum, Virtual, 10-14 May 2021.
  • McKay, M., Vayalali, P., Gandhi, F., Berger, T., Lopez, M. J. S., “Redistributed Control Allocation for Flight Control Failure on a Coaxial Helicopter,” Proceedings of the Vertical Flight Society 77th Annual Forum, Virtual, 10-14 May 2021.
  • Vayalali, P., McKay, M., Gandhi, F., “Redistributed Pseudoinverse Control Allocation for Actuator Failure on a Compound Helicopter,” Proceedings of the Vertical Flight Society 76th Annual Forum, Virtual, 6-8 Oct 2020.
  • McKay, M.,Vayalali, P., Gandhi, F., “Post‑Failure Control Reconfiguration for a Lift‑Offset Coaxial Helicopter,” Proceedings of the Vertical Flight Society 76th Annual Forum, Virtual, 6-8 Oct 2020.
  • Vayalali, P., McKay, M., Krishnamurthi, J., Gandhi, F., “Robust Use of Horizontal Stabilator in Feedback Control on a UH‑60 Black Hawk,” Proceedings of the Vertical Flight Society 75th Annual Forum, Philadelphia, PA, 13-17 May 2019.
  • Vayalali, P., McKay, M., Krishnamurthi, J., Gandhi, F., “Swashplate Actuator Failure Compensation for UH‑60 Black Hawk in Cruise Using Horizontal Stabilator,” Proceedings of the 74th American Helicopter Society Annual Forum, Phoenix, AZ, 7‑10 May 2018.
  • Third Place, Vertical Flight Society’s 36th Annual Student Design Competition, Virginia, USA
    2018
  • Runner-up, The American Helicopter Society Northeast Region Robert L. Lichten Award Competition, Stratford, USA
    2017
  • Second Place, RC aircraft modeling event as a part of techfest of Amrita School of Engineering, Coimbatore, India
    2012
  • First Place, SAE College level Aero Modeling Tier I event, Coimbatore, India
    2010

Relevant Courses

VFS Forum 76 eVTOL Design

Multivariable Control Systems

Machine Learning

Nonlinear Control Systems

Rotorcraft Performance, Stability & Control

Systems Analysis Techniques

Helicopter Design

Advanced Design Optimization

Contact

76698 Ubstadt-Weiher,
Baden-Württemberg, Germany